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Countdown! NASA Launch Vehicles and Facilities
PMS 018-B 
October 1991
Section 3

 

Solid Rocket Booster Processing Facilities

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After the Space Shuttle launches, the two solid rocket boosters burn out and jettison about 2 minutes into the flight. Huge parachutes lower them into the Atlantic Ocean where special recovery vessels retrieve and tow them back to a dock at Cape Canaveral Air Force Station.

 

Solid Rocket Booster Disassembly Facility

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The area in and around Hangar AF and the hangar building itself together comprise the Solid Rocket Booster Disassembly Facility. Special handling equipment located behind Hangar AF lifts the solid rocket boosters from the water. There, they undergo an initial washing. Each booster disassembles into four main segments, and aft skirt and forward skirt assemblies. The main casing segments are taken back to Launch Complex 39 at Kennedy Space Center, cleaned, and placed on railroad cars for shipment to the manufacturer and reloading with propellant.


Solid Rocket Booster Assembly and Refurbishment Facility

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Refurbishment and subassembly of inert solid rocket booster hardware, including the forward and aft skirt assemblies, takes place in this facility, located south of the Vehicle Assembly Building. This complex has five buildings -- manufacturing, engineering and administration, service, aft skirt or hot fire testing, and the chiller facility. The three-level manufacturing building includes an automated checkout system, an 80-by-200-foot (24-by-61-meter) high bay, two 15-ton (14-metric-ton) bridge cranes, and three overhead gantry robots; the latter are among the world's largest.


Rotation Processing and Surge Facility

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Located north of the Vehicle Assembly Building, this facility receives new and reloaded solid rocket booster segments shipped by rail from the manufacturer. The complex includes a processing building and two surge buildings. Inspection, rotation and aft booster buildup occur in the processing building. Completed aft skirt assemblies from the Assembly and Refurbishment Facility integrate here with the booster aft segments. The two nearby surge buildings are for storage of solid rocket booster segments. They remain here until moved to the Vehicle Assembly Building for integration with other flight-ready booster components.


Originally built to process parachutes used in the Gemini manned space program, this facility in the Industrial Area has been modified for the Space Shuttle. The two vessels which recover the solid rocket boosters also retrieve the parachutes from the ocean, hauling them in on large reels. These reels are taken to this facility, where the parachutes are washed, dried, and stored in canisters for eventual reuse.

 


The solid rocket booster segments are integrated here into complete flight sets and mated with the orbiter and external tank before being moved to the launch pad.

   

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